THE SHED

ENGINE

ENGINE BLOCK, CYLINDERS, HEADS ETC WASHED IN A DEGREASING BATHCYLINDERS, HEADS, VALVE COVERS GLASS JET CLEANEDVERY LOW MILEAGE STD CRANK FITTED, STILL WITH ORIGINAL WEIGHTSNEW BMW CRANK MAIN BEARINGS STD REDNEW BMW CRANK SEALSNEW BMW BIG END BEARINGSNEW BMW BIG END CAP BOLTSNEW BMW WRIST PINSNEW STD PISTON RINGSNEW BMW 336 CAM SHAFT (R90S)CYLINDERS CHECKED FOR OVALIZATION AND WEAR– OK, STD AS NEW!PROFESSIONALY HONED CYLINDER BORESCYLINDERS PAINTED SEMI-GLOSS BLACK, AS PER R90SLIGHTENED CON RODS, PISTONS, PINS AND WEIGHT BLALANCEDOIL PASSAGES IN CONROD ENLARGED AND TAPEREDCLEANED VALVES, RESEATED AND CHECKEDFITTED ORIGINAL BMW GREEN DOT VALVE SPRINGSADMISSION AND EXHAUT HEAD PASSAGE WAYS SMOOTHED (NOT ENLARGED OR ALTERED)NEW BMW DISTRIBUTION CHAINOIL PUMP CHECKED AND VERIFIED AS NEWENGINE REBUILT WITH COMPLETE NEW SET OF BMW GASKETS AND SEALSNEW BOSCH PLATINUM SPARK PLUGS FITTEDREBUILT 40MM BING CARBURATORSCARBS FITTED WITH 273 MAIN JETS (MAX AVAILABLE FROM BMW)NEW COMPETITION COTTON CONICAL AIR FILTERSNEW GLASS FUEL FILTERSINSPECTED, CLEANED ALTERNATORINSPECTED, CLEANED, BRUSHED AND PAINTED STARTER MOTORLIGHTER BMW (POST 1981) FLYWHEEL INSTALLLED WITH MODDIFIED GEARBOX TO ACCEPT THIS MODNEW REINFORCED CLUTCH FRICTION PLATEFITTED WITH OIL RADIATOR WITH THERMOSTATIC SANDWICH PLATERUNNING IN STILL WITH 15-40W VALVOLINE OILBRAND NEW ROUND (EARLY 70'S STYLE) ROCKER COVERS (NOT SHOWN)

WIRING AND IGNITION

HAWKER ODISSEY PC545 BATTERY (£90), USEFUL LIFE OF 8+ PLUS WITH 545 AMP OF STARTING POWER ON THE FIRST 5 SECS.WIRING LOOMS MANUALLY CLEANED CM BY CM (WHAT A PAIN)!IGNITION MODULE CHECKED, CLEANED AND REFITTED WITH ZINC PLATED COVER AND S/S FASTENERSINSPECTED, CLEANED AND PAINTED IGNITION COILSALL BRACKETS ETC ZINC PLATEDALL NEW S/S A2&A4 FASTENERS ETC

GEARBOX 
CLEANED IN A DEGREASING BATHOUTER CASE GLASS JET BLASTEDREBUILT WITH NEW SEAL AND MODDIFIED TO ACCEPT LATER (LIGHTER FLYWHEEL)ALL FASTENERS IN STAINLEES STEELPLUGS ZINC LATED AND STAINLESS WITH NEW COPPER WASHERSRUNNING WITH NEW BP 80-90W OIL

EXHAUST
BRAND NEW KEIHAN POLISHED STAINLESS STEEL 40MM EXHAUST MANIFOLDSALL FASTENERS IN STAINLEES STEELNEW SHORT MEGAPHONE TYPE SILENCERS, MINIZOOM MODEL BY RAASK, FROM SWEDEN (VERY EXPENSIVE, BUT GORGEOUS SOUND)

FRAME AND HANDLING 
FRAME, SWING ARM, CENTRE STAND ETC SAND JET BLASTEDALL COMPONENTS POWDER COATED TO HIGH STANDARD IN SEMI-GLOSS BLACKLOWER FRONT YOKE GLASS JET BLASTEDTOP YOKE CLEANED AND ZINC PLATEDNEW RAASK CLIP ON HANDLE BARSNEW OBERON STAINLESS HANDLE BAR END WEIGHTSNEW HANDLE BAR RUBBERSNEW RASK REAR SETSALL FASTENERS ETC IN STAINLEES STEELALL STRUCTURAL COMPONENTS CLEANED AND ZINC PLATED OR POWDER COATED

SWING ARM
DISMANTLED AND JET BLASTEDREINFORCED WITH LOWER U SECTION FOR MORE STIFFNESS AS PER COMPETITION BIKESPOWDER COATED IN SEMI-GLOSS BLACKNEW BEARINGSNEW BEARING SEALSFULCRUM PINS, MAIN NUTS ETC CLEANED AND ZINC PLATEDPROP SHAFT INSPECTED FOR WEAR AND CLEANED

DIFFERENTIAL
CLEANED AND GLASS JET BLASTEDNEW BRAKE SHOESZINC PLATED AND STAINLESS PLUGSRUNNING WITH NEW BP 80-90W OIL37/11 RATIO, FROM A R80, FOR BETTER ACCELERATION (ORIGINAL IS 33/11)

BRAKES 
NEW REAR SHOESREBUILT FRONT MASTER CYLINDERGLASS JET BLASTED FRONT BRAKE DISCS AND RE-GROUNDFRONT CALIPER CLEANED AND FITRED WITH STAINLESS FASTENERSBLEED NIPPLES AND BANJO BOLTS IN STAINLESS STEEL FROM HELNEW BRAKE PADSNEW HEL STAINLEES BRAIDED BRAKE HOSESZINC PLATED ALL SOLID BRAKE PIPESBRAKE CIRCUIT BLED AND FILLED WITH SILICONE DOT 5.1 AUTOMEC BRAKE FLUID (LAST FOREVER, NO HUMIDITY AND CORROSION AND NO BURNED PAINT ANYMORE!)

SUSPENSION 
NEW 330MM REAR KRAMMER SHOCK ABSORBERS (HYDRO-PNEUMATIC WITH ADJUSTMENT), HAGON CLASSIC CAN ALSO BE FITTED AT NO EXTRA COST.FRONT FORKS GLASS BLASTEDFORKS INSPECTED AND REBUILT WITH BMW OIL SEALS, NEW COPPER WASHERS AND WHERE POSSIBLE, STAINLEES FASTENERSALL EXTERIOR FASTENERS ETC ZINC PLATEDFILLED WITH ATF FLUID (BETTER THERMAL PERFORMANCE THAN NORMAL 10 0R 15W)

WHEELS 
GLASS JET BLASTED HUBSFITTED NEW STAINLESS STEEL WIRE SPOKE KITPROFESSIONALY STRAIGHTNED AND POLISHED ALLOY RIMS (WATERMANN)NEW SHINKO TYRES, H RATED (130 MPH)NEW INNER TUBESNEW FRONT AND REAR BEARINGS AND ITS SEALS

ASTHETICS 
UNIQUE KIT DEVELOPED BY USPAINTWORK PROFESSIONALLY DONE BY SPIES HECKER PAINTER IN A UNIQUE MIX FOR THIS BIKE IN PEARL ELECTRIC BLUE, PLEASE DON’T CONFUSE THIS PAINT JOB WITH VAST MAJORITY OF RUNS AND ORANGE PEEL OR LACK OF PAINT IN EDGES THAT IS OUT THERE, TO PREPARE ALL THE PARTS FOR PAINTING TOOK OVER 20 HOURS OF SOLID WORK!